Influence of Alkali Metal Oxide Slag Aggregating Agent on the Performance of Magnesium Desulfurization Slags
-
摘要:
这是一篇冶金工程领域的论文。针对镁系脱硫剂脱硫过程中渣层稀薄很难扒除干净,致使高浓度脱硫渣带入转炉,引起转炉回硫问题。利用FactSage软件绘制了CaO-SiO2-Al2O3-MgO(FeO)脱硫渣的液相线图,分析了脱硫渣相组成及脱硫渣成分对液相区的影响,降低脱硫渣对温度的敏感度,有利于扒渣的进行。设计了主要成分为SiO2的聚渣剂,对脱硫渣进行性能调控。利用熔点熔速仪测定了脱硫渣的开始熔化温度、半球点温度和流动性温度,研究了聚渣剂添加量对脱硫渣熔化性能的影响。结果表明,脱硫渣与聚渣剂配比为5∶2~5∶5时,可增大脱硫渣的开始熔化温度和流动性温度之间的温度差,提高脱硫渣的热稳定性。酸性脱硫渣加入聚渣剂的配比取低值,脱硫渣碱度提高可以适当增加聚渣剂配比。
Abstract:This is an article in the field of metallurgical engineering. In view of the thin slag layer in the desulfurization process of magnesium-based desulfurizers, it is difficult to remove cleanly, resulting in high-concentration desulfurization slag being brought into the converter, causing the problem of sulfur back in the converter. The liquidus diagram of CaO-SiO2-Al2O3-MgO(FeO) desulfurization slag was drawn by FactSage software, and the phase composition of desulfurization slag and the influence of desulfurization slag composition on the liquid phase area were analyzed, and the sensitivity of desulfurization slag to temperature was reduced, which is conducive to slag removal. A slag aggregation agent whose main component is SiO2 was designed to control the performance of desulfurization slag. The initial melting temperature, hemispherical point temperature and fluidity temperature of the desulfurization slag were measured by a melting point melt rate meter, and the effect of the addition amount of slag aggregation agent on the melting performance of the desulfurization slag was studied. The results show that when the ratio of desulfurization slag to slag aggregation agent is 5∶2~5∶5, the temperature difference between the initial melting temperature and the fluidity temperature of the desulfurization slag can be increased, and the thermal stability of the desulfurized slag can be improved. The ratio of acid desulfurization slag added to the slag aggregate agent should be low, and the desulfurization slag basicity can be increased appropriately to increase the slag aggregate agent ratio.
-
-
表 1 脱硫渣主要成分及范围/%
Table 1. Main components and scope of desulfurization slags
序号 CaO SiO2 Al2O3 MgO Fe2O3 S R 合计 脱硫渣1 30.00 35.29 12.6 9.5 11.41 1.2 0.85 100 脱硫渣2 30.92 34.36 12.6 9.5 11.42 1.2 0.90 100 脱硫渣3 31.81 33.48 12.6 9.5 11.41 1.2 0.95 100 脱硫渣4 32.61 32.61 12.6 9.5 11.48 1.2 1.00 100 脱硫渣5 33.45 31.86 12.6 9.5 11.39 1.2 1.05 100 脱硫渣6 34.19 31.08 12.6 9.5 11.43 1.2 1.10 100 脱硫渣7 34.92 30.37 12.6 9.5 11.41 1.2 1.15 100 脱硫渣8 36.91 28.39 12.6 9.5 11.40 1.2 1.30 100 脱硫渣9 40.19 25.12 12.6 9.5 11.39 1.2 1.60 100 表 2 聚渣剂的主要成分/%
Table 2. Main components of the slag polymerization agent
序号 CaO SiO2 Al2O3 K2O Na2O FeO R 合计 1 2 70 12 4 4 8 0.03 100 -
[1] 万雪峰. 铁水脱硫技术的发展及现状[J]. 鞍钢技术, 2018(5):12-19.WAN X F. Development and current situations of desulfurization process for hot metal[J]. Angang Technology, 2018(5):12-19. doi: 10.3969/j.issn.1006-4613.2018.05.002
WAN X F. Development and current situations of desulfurization process for hot metal[J]. Angang Technology, 2018(5):12-19. doi: 10.3969/j.issn.1006-4613.2018.05.002
[2] 方敏, 徐福泉, 王文涛, 等. 铁水预处理过程稳定控制实践[J]. 鞍钢技术, 2016(1):47-50.FANG M, XU F Q, WANG W T, et al. Practice of stability control for hot metal pretreatment process[J]. Angang Technology, 2016(1):47-50. doi: 10.3969/j.issn.1006-4613.2016.01.014
FANG M, XU F Q, WANG W T, et al. Practice of stability control for hot metal pretreatment process[J]. Angang Technology, 2016(1):47-50. doi: 10.3969/j.issn.1006-4613.2016.01.014
[3] Bundschuh P, Schenk J, Schutt S, et al. Proceedings of the 6th international congress on the science and technology of steelmaking[C]. International Congress on the Science & Technology of Steelmaking, 2015.
[4] 张顺雨, 贵永亮, 袁宏涛, 等. 钢渣湿法脱硫工艺试验研究[J]. 矿产综合利用, 2017(6):108-111.ZHANG S Y, GUI Y L, YUAN H T, et al. Experimental study on wet desulfurization technology of steel Slag[J]. Multipurpose Utilization of Mineral resources, 2017(6):108-111. doi: 10.3969/j.issn.1000-6532.2017.06.023
ZHANG S Y, GUI Y L, YUAN H T, et al. Experimental study on wet desulfurization technology of steel Slag[J]. Multipurpose Utilization of Mineral resources, 2017(6):108-111. doi: 10.3969/j.issn.1000-6532.2017.06.023
[5] Lehner P J. CFD, A design tool for a new hot metal desulfurization technology[J]. Applied Mathematical Modelling, 2002.
[6] Shoji T, Mitsuo T, Hatta Y, et al. Improvement of desulfurization by aluminum addition into hot metal in powdered lime injection process[J]. Tetsu-to-Hagane, 2009(6):609-617.
[7] 王新帅. 珍珠岩预膨化处理工艺研究及其尾矿复合聚渣剂的研制[D]. 郑州: 郑州大学, 2015.WANG X S. Study on the pre-puffing process of perlite and development of slag conglomeration agent with the perlite tailings[D]. Zhengzhou: Zhengzhou University, 2015.
WANG X S. Study on the pre-puffing process of perlite and development of slag conglomeration agent with the perlite tailings[D]. Zhengzhou: Zhengzhou University, 2015.
[8] 黄中英, 刘明, 王清方, 等. 铁水镁脱硫采用粘渣技术减少转炉回硫的实践[J]. 钢铁研究, 2008(5):39-41.HUANG Z Y, LIU M, WANG Q F, et al. Practice of reducing resulphurization by viscous slag with passivated magnesium desulphurization technology in LD[J]. Research on Iron & Steel, 2008(5):39-41.
HUANG Z Y, LIU M, WANG Q F, et al. Practice of reducing resulphurization by viscous slag with passivated magnesium desulphurization technology in LD[J]. Research on Iron & Steel, 2008(5):39-41.
[9] 吴飞鹏, 孙晓娟, 刘曙光, 等. 单吹颗粒镁铁水深脱硫工艺实践[J]. 金属世界, 2009(4):7-9+11.WU F P, SUN X J, LIU S G, et al. Practice of single blowing granular magnesia molten iron deep desulfurization process[J]. Metal World, 2009(4):7-9+11. doi: 10.3969/j.issn.1000-6826.2009.04.007
WU F P, SUN X J, LIU S G, et al. Practice of single blowing granular magnesia molten iron deep desulfurization process[J]. Metal World, 2009(4):7-9+11. doi: 10.3969/j.issn.1000-6826.2009.04.007
[10] 陈永树. 福建三钢铁水镁脱硫渣特性及聚渣剂的研究[D]. 重庆: 重庆大学, 2010.CHEN Y S. Study on characteristics of desulphurization slag by pure magnesium for hot metal and slag conglomeration agent in FJSG[D]. Chongqing: Chongqing University, 2010.
CHEN Y S. Study on characteristics of desulphurization slag by pure magnesium for hot metal and slag conglomeration agent in FJSG[D]. Chongqing: Chongqing University, 2010.
[11] 韩霄, 曹颖川, 景东荣, 等. FactSage在钢渣处理研究中的应用[J]. 矿产综合利用, 2019(3):102-107.HAN X, CAO Y C, JING D R, et al. Application of FactSage in steel slag treatment[J]. Multipurpose Utilization of Mineral resources, 2019(3):102-107. doi: 10.3969/j.issn.1000-6532.2019.03.023
HAN X, CAO Y C, JING D R, et al. Application of FactSage in steel slag treatment[J]. Multipurpose Utilization of Mineral resources, 2019(3):102-107. doi: 10.3969/j.issn.1000-6532.2019.03.023
[12] 徐辉, 赵张发, 黄峰业, 等. 铁水脱硫渣回硫分析及聚渣剂研究[J]. 中国冶金, 2011(11):26-29.XU H, ZHAO Z F, HUANG F Y, et al. Analysis on resulfurization caused by desulfurization slag and research on slag conglomeration agent[J]. China Metallurgy, 2011(11):26-29.
XU H, ZHAO Z F, HUANG F Y, et al. Analysis on resulfurization caused by desulfurization slag and research on slag conglomeration agent[J]. China Metallurgy, 2011(11):26-29.
[13] 李伟东, 何海龙, 舒耀. 降低铁水预处理扒渣铁损的生产实践[J]. 鞍钢技术, 2013(1):47-49.LI W D, HE H L, SHU Y. Operating practice on reducing iron loss in slag skimming during hot metal pretreatment[J]. Angang Technology, 2013(1):47-49. doi: 10.3969/j.issn.1006-4613.2013.01.012
LI W D, HE H L, SHU Y. Operating practice on reducing iron loss in slag skimming during hot metal pretreatment[J]. Angang Technology, 2013(1):47-49. doi: 10.3969/j.issn.1006-4613.2013.01.012
[14] Kawatra S K, ripke S J. Pelletizing steel mill desulfurization slag[J]. International Journal of Mineral Processing, 2002(3):165-175.
[15] 刘小杰, 兰臣臣, 朱二涛, 等. 几种添加剂对煤灰渣流动性影响研究[J]. 矿产综合利用, 2018(5):33-37.LIU X J, LAN C C, ZHU E T, et al. Investigation on effect of several additives on the fluidity of slag[J]. Multipurpose Utilization of Mineral Resources, 2018(5):33-37. doi: 10.3969/j.issn.1000-6532.2018.05.007
LIU X J, LAN C C, ZHU E T, et al. Investigation on effect of several additives on the fluidity of slag[J]. Multipurpose Utilization of Mineral Resources, 2018(5):33-37. doi: 10.3969/j.issn.1000-6532.2018.05.007
[16] 梅贤恭, 袁明亮, 陈荩. 某高铁赤泥煤基直接还原过程中的碱性氧化物效应初探[J]. 矿产综合利用, 1995(2):1-5.MEI X G, YUAN M L, CHEN J. Preliminary study on alkaline oxide effect in coal based direct reduction of a high iron red mud[J]. Multipurpose Utilization of Mineral Resources, 1995(2):1-5.
MEI X G, YUAN M L, CHEN J. Preliminary study on alkaline oxide effect in coal based direct reduction of a high iron red mud[J]. Multipurpose Utilization of Mineral Resources, 1995(2):1-5.
[17] 王亚文, 贵永亮, 宋春燕, 等. CaO/SiO2质量比对CaO-MgO-SiO2-Al2O3系微晶玻璃析晶行为的影响[J]. 矿产综合利用, 2018(1):137-141.WANG Y W, GUI Y L, SONG C Y, et al. Effect of mass ratio of CaO to SiO2 on crystallization of CaO-MgO-SiO2-Al2O3 glass ceramics[J]. Multipurpose Utilization of Mineral Resources, 2018(1):137-141. doi: 10.3969/j.issn.1000-6532.2018.01.030
WANG Y W, GUI Y L, SONG C Y, et al. Effect of mass ratio of CaO to SiO2 on crystallization of CaO-MgO-SiO2-Al2O3 glass ceramics[J]. Multipurpose Utilization of Mineral Resources, 2018(1):137-141. doi: 10.3969/j.issn.1000-6532.2018.01.030
-